Category: News

Welcome to our Lithium Battery Knowledge Base, Here, you’ll find in-depth articles and practical guides on popular battery types like 18650 cells and 18650 battery packs, covering design, safety, customization, and applications.

  • Complete Guide to 3S7P Lithium Battery Packs: The Ideal 12V Power Solution

    Complete Guide to 3S7P Lithium Battery Packs: The Ideal 12V Power Solution

    What is 3S7P Lithium Battery Pack?

    3S7P battery pack uses configuration of 3 cells in series and 7 in parallel. This setup is common for devices requiring around 12V DC output.

    • “3S” means three cells connected in series, where voltages add up. The total nominal voltage is 10.8V–11.1V, and it can reach 12.6V when fully charged.
    • “7P” indicates seven cells connected in parallel per series group, which increases the total capacity depending on each cell’s mAh rating.

    This structure delivers both stable voltage and expandable capacity, making it ideal for low to medium power devices that require continuous operation.

    Common Cell Types and Capacity Options

    The choice of 18650 cells directly impacts performance. Most common cells range between 3000mAh to 5000mAh. Below is an estimated capacity chart based on typical cell ratings:

    Single Cell CapacityTotal Capacity (3S7P)Total Energy (Wh)
    3200mAh22.4Ah~247Wh
    3500mAh24.5Ah~267Wh
    5000mAh35.0Ah~378Wh
    • High-capacity cells suit long-duration power needs like camping lights and portable stations.
    • Mid-rate cells are better for power tools or electric devices that demand high current in short bursts.

    Application Scenarios and Use Cases

    Application Examples of 3S7P Lithium Battery Packs

    The 3S7P configuration offers a compact size with high capacity, making it a popular choice in:

    • Outdoor camping power systems (LED lights, portable fans, mini fridges)
    • Backup batteries for electric skateboards and hoverboards
    • DIY solar power storage boxes and off-grid systems
    • RC devices, handheld tools, electric toys
    • Custom UPS (uninterruptible power supply) systems

    These battery packs can work independently or combine with solar panels, DC boost modules, or inverters, building flexible and portable power solutions.

    Battery Management System (BMS) Configuration Recommendations

    To ensure safe operation, you must integrate a suitable Battery Management System (BMS):

    • Overcharge/Over-discharge protection prevents cell damage and prolongs battery life
    • Voltage balancing maintains consistent voltage across each series, extending cycle life
    • Overcurrent protection avoids damage from excessive loads
    • Temperature protection (optional) prevents thermal runaway in high-temperature environments

    For typical use in outdoor or motorized devices, choose a BMS that supports 15A–30A discharge current.

    Diagram showing the working mechanism of a battery protection board

    Battery Pack Assembly and Connector Types

    A standard 3S7P battery pack typically includes:

    • Nickel strips spot-welded for stable current transmission
    • ABS/plastic shell or heat shrink tubing for physical protection
    • Common connectors: DC5521, XT60, XT90, JST balance plug
    • Balance charging port to monitor voltage per string

    Advanced designs may also feature battery indicators, switches, and waterproof housing modules for added functionality.

    Purchasing Tips and Usage Notes

    • Match the configuration to your needs: Use high-capacity cells for light loads; for heavy loads, balance between discharge rate and safety
    • Buy from reputable sources: Avoid recycled or unprotected cells to ensure quality and safety
    • Store at 40–60% charge to prevent deep discharge and prolong shelf life
    • Install fuses or physical circuit breakers to enhance system safety
  • Complete Guide to High Discharge 18650 Batteries: Working Principle, Selection, and Applications

    Complete Guide to High Discharge 18650 Batteries: Working Principle, Selection, and Applications

    What Is High Rate Discharge 18650 Battery?

    A high rate discharge 18650 battery is a lithium-ion cell specifically designed for high current output applications. While standard 18650 cells typically provide continuous discharge currents below 5A for devices like laptops or LED lights, high discharge versions can deliver 10A, 20A, or even up to 35A, meeting the needs of high-performance equipment.

    These capabilities are made possible by optimizing the internal structure, such as:

    • Using low-impedance electrode materials
    • Increasing conductive additives
    • Enhancing thermal stability of separator and electrolyte
    • Applying precision winding and welding techniques

    Most high discharge cells are unprotected, allowing for maximum current output without internal circuit limitations.

    Diagram showing the internal structure and current path of a high discharge 18650 battery

    Where Are High Discharge Batteries Used?

    High discharge batteries are ideal for devices requiring short bursts of high power. Common scenarios include:

    1. Power Tools

    Drills, saws, and grinders demand high startup currents. Standard batteries may overheat or sag under load, while high discharge cells deliver stable power.

    2. Drones & RC Models

    Brushless motors require high current for stable flight and fast response. High discharge 18650 batteries help maintain voltage and performance during aggressive maneuvers.

    3. Electric Scooters & E-Bikes

    These vehicles experience current spikes during acceleration or hill climbing. Using 25A+ cells enhances torque and driving experience.

    4. Outdoor Power & Jump Starters

    Applications like portable jump starters need to release large amounts of energy in a short time. High discharge cells ensure reliable ignition performance.

    Different devices using high rate discharge 18650 batteries

    Capacity vs. Discharge Rate

    There’s a fundamental trade-off between battery capacity and discharge rate. High discharge cells must include:

    • Thicker conductive pathways
    • More reactive electrolyte
    • Thicker electrodes

    These structural features reduce the available volume for capacity.

    Example:

    • A 3500mAh cell typically supports up to 10A max discharge
    • A 25A-rated cell usually offers 2500–3000mAh

    Selection Tips:

    • For continuous operation → choose higher capacity
    • For high power bursts → choose higher discharge rate

    How to Choose the Right High Discharge 18650 Battery

    1. Define Current Requirements

    Determine both peak and average discharge currents. For a device requiring 20A, choose a battery rated for at least 25A to ensure safety margins.

    2. Choose Genuine Batteries

    Always use reputable, original cells. Avoid fake or exaggerated-spec batteries.

    3. Ensure Proper Circuit Design

    A reliable BMS is essential. In battery packs (series/parallel configurations), pay attention to:

    • Cell balance
    • Thermal management
    • Cable thickness and load capacity

    Future Trends of High Discharge 18650 Batteries

    As demand grows in electric mobility and smart devices, high discharge 18650 batteries are evolving to support:

    • 25A+ output with 3000mAh+ capacity
    • 1000+ cycle lifespans
    • Wide temperature tolerance (-20°C to 60°C)
    • Lower internal resistance
    • Faster charging (high C-rate support)

    The newer 21700 high discharge cells are also gradually replacing 18650s in some sectors but will likely coexist in the future.

    Conclusion

    High discharge 18650 batteries are the optimal choice for high-load and high-current startup devices. This article helps you:

    • Understand what “high discharge” means
    • Identify suitable usage scenarios
    • Compare popular cell specifications
    • Make informed trade-offs between capacity and current
    • Avoid misleading claims in the battery market

    If you’re a drone manufacturer, power tool builder, or electric mobility developer, high rate discharge 18650 cells will play a key role in enhancing your system’s performance and reliability.

    Need custom battery packs? We offer:

    • Integrated BMS protection
    • Multiple connectors (XT60/XT90/Aviation plugs)
    • 10C, 15C discharge configurations

    👉 Contact us for tailored high-performance lithium battery solutions.

  • Ultimate Guide to Choosing and Building 18650 Electric Scooter Battery Packs: Capacity, Cells & Assembly Tips

    Ultimate Guide to Choosing and Building 18650 Electric Scooter Battery Packs: Capacity, Cells & Assembly Tips

    Why Choose 18650 Battery Packs for Electric Scooters?

    18650 lithium batteries offer compact size, high energy density, low cost, and customizable combinations, making them ideal for small to mid-sized electric mobility devices like scooters, e-skateboards, and e-bikes. Compared to disposable or lead-acid batteries, they provide these key advantages:

    • Flexible configurations such as 36V, 48V, and 52V systems (e.g., 10S2P, 13S3P structures)
    • Customizable cell selection to ensure consistency and safety
    • Support for XT60/XT90 connectors and BMS protection circuits
    10S3P 18650 Battery Pack with XT60 Connector and BMS Protection Board

    Common 18650 Battery Pack Configurations for Scooters

    Here’s a quick reference for mainstream battery structures and output performance in electric scooters:

    ConfigurationVoltageCapacity RangeUse Case
    10S2P36V4.4Ah ~ 6.4AhShort-distance daily commuting
    13S3P48V9.6Ah ~ 12.6AhHigh-power or long-range scooters
    10S4P36V8.8Ah ~ 12.8AhCity commuting e-scooters

    Battery output power mainly depends on discharge current and cell rating. High-quality cells offer more stable and powerful output.

    18650 vs 21700: Which Cell Type Is Better for Your Scooter?

    Two common lithium cell formats are used in scooter battery packs:

    Feature1865021700
    Capacity/Cell2000–3500mAh4000–5000mAh
    SizeSmallerSlightly larger
    Discharge RateMature & reliableStronger & more efficient
    CostLowerSlightly higher
    Best ForCompact scooters, DIYersHigh-performance/long range

    Recommendation:
    Choose 18650 for limited space or lower budget; go for 21700 if you need longer range or higher power output.

    DIY Scooter Battery Packs: Configuration, BMS, and Safety Tips

    Many DIY enthusiasts build their own battery packs to meet specific size or power requirements. Follow these core tips:

    1. Cell Matching
      • Use same-model, same-batch cells
      • Choose reputable and consistent-quality brands
    2. Series/Parallel Structure
      • Calculate series (S) and parallel (P) based on voltage and capacity needs
    3. BMS Selection
      • Always use a Battery Management System (BMS) with overcharge, over-discharge, current limit, and balancing features
      • Match BMS current rating with scooter motor (e.g., 20A BMS for a 10A motor with redundancy)
    4. Assembly & Welding
      • Use a spot welder with nickel strips for safe, durable connections
      • Avoid soldering directly to cells, as it can damage insulation or cause overheating
    DIY 18650 Battery Pack: Spot Welding Cells, Pressure-Fitted Module, BMS Wiring, Heat-Shrink Wrapping

    Buying Pre-made Battery Packs: Key Factors & Market Options

    If DIY isn’t an option, you can purchase reliable battery packs directly. Look for the following:

    • Detailed specs for cells, BMS, and connectors
    • Built-in protections: overcurrent, balancing, thermal cutoff
    • Market examples:
      • XT60-compatible battery packs for various e-scooters
      • Standard 36V/48V lithium packs compatible with most scooter models

    Conclusion

    Whether you’re a DIY enthusiast or an electric scooter manufacturer, 18650 battery packs offer high value, ease of assembly, and customization flexibility. With a proper series-parallel configuration, premium cells, and robust BMS integration, you can build or choose a battery pack that boosts performance, safety, and battery life.

  • 18650 Button Top Battery Explained: Structure, Benefits, and Application Guide

    What Is a Button Top Battery?

    A Button Top 18650 battery features a raised metal cap on the positive terminal. Compared to Flat Top batteries, this raised design improves contact with device terminals, ensuring stable electrical conductivity.

    Structural Differences: Button Top vs. Flat Top

    • Button Top: The raised positive terminal makes it easier to connect with spring contacts or terminals in most flashlights and electronic instruments.
    • Flat Top: A flat positive terminal, better suited for tight spaces or battery packs that require precise alignment.

    Dimensional Compatibility
    Button Top batteries are typically 1–2 mm longer than Flat Top variants. This slight difference may lead to incompatibility in certain devices, so it’s essential to check your device’s battery compartment dimensions before purchasing.

    Advantages of Button Top Batteries

    Button Top batteries are widely used across industrial and consumer electronics due to the following features:

    Excellent Contact Performance
    Thanks to the raised terminal, Button Top batteries ensure reliable connections with spring or metal contacts, minimizing resistance and reducing the risk of poor connectivity—especially important in portable devices subject to vibration.

    High Safety (Protected Versions Available)
    Most Button Top batteries come in a Protected version, featuring a built-in PCB that safeguards against overcharge, over-discharge, and short-circuits. This makes them ideal for end-use products like flashlights and medical devices that lack internal battery management systems.

    Flexible Installation & Broad Compatibility
    The Button Top design matches the battery compartments of most off-the-shelf consumer electronics. This means users can easily replace batteries without modifying hardware—ideal for DIY projects and maintenance scenarios.

    How to Choose the Right 18650 Button Top Battery

    Here are key factors to consider when selecting a Button Top battery:

    1. Define Your Application Scenario

    • Low to Medium Power Devices (e.g., household flashlights, remote controls):
      Opt for standard capacity and regular discharge-rate batteries.
    • High Power Devices (e.g., high-output LED lights, wireless tools):
      Choose models with high discharge capabilities.

    2. Determine the Need for Protection (Protected vs. Unprotected)

    • Protected: Suitable for devices without a battery management system. These are safer and more user-friendly.
    • Unprotected: Recommended for professional users or systems with BMS. Offers slightly higher capacity and discharge efficiency but requires careful monitoring to prevent over-discharge.

    3. Consistency and Certifications
    For industrial and commercial systems, choose products that comply with standards like UN38.3, IEC62133, or RoHS to ensure consistency and compliance in transport and use.

    Typical Applications of Button Top Batteries

    Button Top 18650 batteries are commonly used in:

    • Flashlights, spotlights, and other portable lighting devices
    • Industrial inspection instruments and testing tools
    • Wireless security devices and outdoor surveillance
    • Portable medical equipment
    • DIY battery modules (especially those with spring contacts)

    They are also becoming a popular choice for wholesale clients and OEM integrators due to their ease of integration, low maintenance, and high safety standards.

    Conclusion

    18650 Button Top batteries offer outstanding compatibility, safety, and ease of assembly, making them a versatile choice for industrial, commercial, and consumer devices. When choosing a battery, users should consider device compatibility, whether a protection circuit is required, and discharge performance to ensure stable operation and extended battery life.

    For bulk custom Button Top battery packs or protected battery solutions, feel free to contact apsenx, a professional lithium battery manufacturer, for tailored recommendations and configurations.

  • 18650 4000mAh Lithium Battery Buying Guide: Performance Insights and Practical Tips

    18650 4000mAh Lithium Battery Buying Guide: Performance Insights and Practical Tips

    What Is 18650 4000mAh Lithium Battery and Why Is It Popular?

    The 18650 lithium battery is a standardized cylindrical cell measuring 18mm in diameter and 65mm in length. It’s widely used in consumer electronics, industrial equipment, and energy storage systems. The 4000mAh label refers to its rated capacity, meaning it can theoretically provide 4A of discharge current continuously for one hour—offering longer runtime than standard 2600mAh or 3000mAh cells.

    Thanks to its high energy density, compact size, and broad compatibility, the 4000mAh version is ideal for long-duration applications like flashlights, wireless devices, and portable power sources.

    Runtime differences from 2600mAh to 4000mAh batteries

    Balancing Capacity and Current: 4000mAh ≠ High Discharge Rate

    Many users mistakenly believe that higher capacity means higher discharge current. In reality, most 4000mAh batteries are energy-focused cells designed for extended runtime, not high output. They typically support continuous discharge currents between 6A and 10A, which makes them unsuitable for high-power devices.

    Therefore, it’s essential to match battery current output to device requirements. For mid-power devices (10W–30W), a 4000mAh 10A battery is usually sufficient. However, for power-demanding equipment like high-speed motors or electric skateboards, discharge rate should be carefully reviewed.

    Safety Considerations: Do You Need Protection Circuit (PCB)?

    In real-world use, 18650 batteries can fail due to overcharge, over-discharge, or short circuits. This makes the inclusion of a protection circuit board (PCB) a critical factor. Protected batteries are ideal for standalone applications like flashlights and fans. For battery packs in drones, tools, or multi-cell setups, unprotected cells are preferred, with safety managed by an overall BMS (Battery Management System).

    Also, protected cells are slightly longer—typically around 68mm—so ensure your device compartment supports this size.

    Buying Tips: How to Choose a Reliable 4000mAh 18650 Battery

    When shopping for a 18650 battery, beyond capacity and current, consider these key factors:

    • Verify Real Capacity: Some cheap cells falsely claim 4000mAh but only deliver 2000–2500mAh in tests.
    • Check Labeling Details: A quality cell has clearly marked polarity, batch numbers, and manufacturer codes.
    • Measure Internal Resistance (IR): Premium cells have IR below 80mΩ, crucial for stable performance.
    • Watch for Recycled Cells: Unusually cheap prices, sanded terminals, and lighter weights are red flags.

    It’s best to purchase from reputable suppliers and avoid unauthorized platforms.

    Keywords: fake 18650 capacity, battery identification tips, recycled cell detection

    Identifying real batteries by weight, labeling, and welding marks

    Typical Use Cases and Battery Matching Suggestions

    ApplicationRecommended SpecsUse Protection Circuit
    High-lumen flashlight≥4000mAh, 10A continuous dischargeYes
    DIY battery packs≥4000mAh, suitable for series/parallelNo (use BMS instead)
    Wireless devices≥4000mAh, 6–8A dischargeDepends on current
    Energy storage units≥4000mAh, focus on cycle lifeDepends on BMS design

    Choose based on power demands, current draw, and working temperature. Use a lithium charger with overvoltage protection to prevent overcharging or charging too quickly.

    ALT Text: Visual guide to 4000mAh battery usage across different devices

    Core Recommendations for Choosing a 4000mAh 18650 Battery

    High-capacity 18650 batteries deliver extended runtime for portable power applications, but careful selection is essential:

    • Trust verified capacity and specifications.
    • Match discharge current to your device’s needs.
    • Use protection circuits for standalone cell safety.
    • Avoid suspiciously cheap or unlabeled products.
    • For bulk use, always test a sample batch first.

    By balancing capacity, current, safety, and supplier reliability, you’ll ensure both optimal performance and cost efficiency.

  • Comprehensive Drone Battery Solutions: Choosing the Right Battery for More Efficient Flight

    Comprehensive Drone Battery Solutions: Choosing the Right Battery for More Efficient Flight

    Why Are Batteries the “Heart” of a Drone?

    For any type of drone, the battery not only determines flight time, payload capacity, and responsiveness but also impacts safety and mission stability. Especially in applications such as agricultural spraying, power line inspection, and surveying, battery performance directly affects operational efficiency and cost control.
    As the core of a drone’s power system, choosing a high-performance battery is far more important than you might think.

    Two Main Battery Types: LiPo vs. Lithium-ion Comparison

    Currently, drone batteries are mainly divided into two categories:

    Battery TypeAdvantagesDisadvantagesTypical Applications
    LiPo (Lithium Polymer)High discharge rate, lightweight, strong instantaneous power outputHigh safety requirements, strict charge/discharge management neededFPV racing, aerial photography, agricultural spraying drones
    Lithium-ion (Li-ion)High energy density, longer endurance, longer lifespanLower discharge rate, relatively heavierLong-duration drones, logistics delivery, endurance-type drones

    LiPo batteries are better suited for short bursts of high power, while Li-ion batteries excel in durability and are ideal for missions requiring long flight times such as mapping and forest monitoring.

    Key Battery Performance Parameters Explained

    When selecting a battery, pay close attention to the following performance indicators:

    • Capacity (mAh): Determines maximum flight time. For agricultural drones, batteries with capacity ≥ 10,000mAh are recommended.
    • Voltage (V): Must match the motor system, commonly 3S (11.1V), 4S (14.8V), or 6S (22.2V).
    • Discharge Rate (C rating): Affects acceleration and climb capability. Racing or heavy-load drones typically require batteries with a discharge rate ≥ 30C.
    • Cycle Life: Indicates the number of charge-discharge cycles. Li-ion batteries generally last over 500 cycles, while LiPo batteries have slightly fewer cycles.

    Trends in Smart Charging Solutions

    Smart charging systems for drone batteries have become standard for large-scale drone operations. Key advantages include:

    • Support for parallel charging of multiple battery packs, reducing wait times.
    • Compatibility with solar power or on-site generators, ideal for field operations.
    • Real-time battery status and remaining capacity monitoring via apps or cloud platforms.

    For large drones such as the DJI M300 or DJI T20, smart charging stations have become a key factor in improving operational efficiency.

    Practical Tips for Battery Selection

    Beyond specifications, keep these considerations in mind when choosing batteries for your projects:

    • Battery size and weight must match the drone’s structural design.
    • Choose safety models equipped with Battery Management Systems (BMS).
    • Ensure compatibility with battery connectors and charger specifications.
    • Consider multiple battery backups to improve mission fault tolerance.

    Choose Apsenx: Custom High-Performance Lithium Batteries for Drones

    Apsenx specializes in custom lithium battery solutions, offering:

    • Voltage options from 3.7V to 25.2V
    • Capacity customization from 2000mAh up to 30,000mAh
    • Battery types: Li-ion, LiPo, Lithium Iron Phosphate (LiFePO4)
    • Support for BMS protection, over-discharge protection, temperature sensors
    • Various connector types including aviation plugs, XT60, XT90, etc.

    Whether for surveying drones, power inspection drones, or high-altitude agricultural sprayers, Apsenx can create a reliable and tailored power supply system for you.

    Choosing the Right Battery Means Choosing Efficient Flight

    With continuous growth in the drone industry, battery technologies are constantly evolving. Only by deeply understanding battery types and performance differences, combined with specific operational needs, can you select a truly suitable power solution.
    As a leading custom lithium battery manufacturer, Apsenx invites you to contact us for professional advice and tailored solutions. Let’s work together to achieve safe and efficient drone flights.

  • How to Make Your Own 18650 Battery Pack: A Complete DIY Guide

    How to Make Your Own 18650 Battery Pack: A Complete DIY Guide

    Why Build a 18650 Battery Pack Yourself?

    18650 lithium batteries offer high energy density, long cycle life, and affordability. They’re widely used in electric skateboards, portable power stations, solar storage systems, and power tools. DIY battery packs allow you to customize voltage, capacity, and size to perfectly fit your devices.

    However, building your own pack comes with risks. Errors like poor connections, inadequate insulation, or using the wrong BMS can cause failure or danger. Basic electrical knowledge and strict safety awareness are essential.

     Common Applications for DIY 18650 Battery Packs

    Preparation: Materials and Tools Needed

    Materials:

    • 18650 lithium cells (choose ones with similar capacity and internal resistance)
    • BMS (Battery Management System) suitable for your series count and discharge current
    • Nickel strips or nickel-plated copper strips
    • Battery holders or hot glue
    • Fish paper, insulating tape, heat shrink tubing

    Tools:

    • Spot welder (preferred) or high-power soldering iron
    • Multimeter and internal resistance tester
    • Heat gun/hair dryer, scissors, battery casing or PVC wrap
     Includes BMS, nickel strips, spot welder, multimeter, and other key accessories

    Cell Testing and Grouping

    Before assembly, test each cell to ensure similar capacity, voltage, and internal resistance. Mismatched cells can cause imbalance and shorten the battery pack’s lifespan.

    Testing Procedure:

    • Use a capacity tester to discharge each cell
    • Record voltage and internal resistance, then group matching cells together
    • Avoid mixing old and new cells or cells with major capacity differences
    Using a battery tester to check 18650 cell voltage and capacity for proper grouping

    Designing Series and Parallel Configurations

    Basic Concepts:

    • Series (S) increases voltage: e.g., 3S = 11.1V, 4S = 14.8V
    • Parallel (P) increases capacity: e.g., 2P = 2×capacity, 3P = 3×capacity

    Examples:

    • 3S2P: Three series groups with two cells in parallel → Total: 11.1V and 2× capacity
    • 4S3P: Four series, each with three cells in parallel → 14.8V output and 3× capacity

    Always design based on your device’s voltage, power, and current requirements.

    Pack Assembly and Spot Welding

    Step 1: Arrange the Cells
    Use holders or hot glue to fix cell positions. Stagger positive and negative terminals for easier welding.

    Step 2: Spot Weld Nickel Strips
    Use a spot welder to connect nickel strips:

    • First connect parallel groups
    • Then connect the groups in series
      Avoid short circuits and never let positive and negative terminals touch directly.

    Step 3: Check Connections
    Ensure strong welds and verify current pathways with a multimeter.

    Spot Welding 18650 Cells

    Installing and Wiring the BMS

    The BMS (Battery Management System) manages charging and discharging, providing overcharge, over-discharge, and balancing protection.

    Wiring Notes:

    • B- connects to battery negative
    • P-/P+ connect to pack output negative/positive
    • B1, B2, B3… connect to each cell group’s mid-point (voltage taps)

    Refer to the BMS wiring diagram specific to your model.

    Connecting each series tap point to the BMS for voltage balancing and protection

    Insulation and Pack Sealing

    Recommended Materials:

    • Fish Paper: Insulates conductive surfaces to prevent shorts
    • Foam Pads: Absorb vibration and prevent cell wear
    • Heat Shrink or PVC Case: Wraps the pack for mechanical protection

    Thorough Insulation Tips:
    Pay extra attention to terminals, exposed wires, and the back of the BMS board.

    Fish paper wrapping, heat shrink tubing during packaging

    Initial Charging and Function Testing

    Before charging, use a multimeter to confirm voltage consistency across cell groups.

    Recommendations:

    • Use a constant current/constant voltage (CC/CV) charger
    • Check if BMS activates properly during charging
    • Test discharge with a load like a fan, light bulb, or motor to confirm stability

    Safety Guidelines and Best Practices

    • Never use damaged or swollen cells; don’t disassemble sealed packs
    • Avoid overcharging/over-discharging—always pair with a proper BMS and charger
    • Keep away from sharp metal objects; use foam or hard shell for transport
    • For long-term storage, keep the charge around 50% and store in a cool, dry place

    Common FAQs

    QuestionAnswer
    Can I mix old and new batteries?Not recommended—it causes imbalance and shortens lifespan
    Can I use a soldering iron instead?Barely—risk of overheating cells and damaging them
    Is it safe to skip the BMS?No—BMS is critical for safety and performance
    How do I know if the welds are solid?Measure voltage, check for loose welds, and observe for abnormal heating
    What cell brands are recommended?Samsung, Panasonic, LG, BAK, Lishen, and other reputable brands

    Conclusion: The Rewards and Responsibilities of DIY Battery Building

    Building your own 18650 battery pack is both satisfying and functional—but it requires caution, skill, and responsibility. Start small with low-current, small-scale packs, follow all safety protocols, and keep learning as you go. With care, you can enjoy reliable performance and tailored energy solutions from your own creations.

  • ICR18650 Battery Explained: Performance, Applications, and Safety Tips

    ICR18650 Battery Explained: Performance, Applications, and Safety Tips

    What Is ICR18650 Battery?

    The ICR18650 battery is popular cylindrical lithium-ion cell. “ICR” stands for Lithium Cobalt Oxide (LiCoO₂) chemistry used as the cathode material. It follows the standard 18650 dimensions—18mm in diameter and 65mm in length—making it widely used in consumer electronics and compact devices.

    Thanks to its high capacity, compact structure, and relatively low cost, the ICR18650 remains a go-to choice for portable electronics. However, compared to other 18650 battery types such as INR and IMR, it offers lower thermal stability and reduced discharge current capability.

    Standard ICR18650 lithium battery dimension chart

    Performance Specifications of the ICR18650 Battery

    The ICR18650 excels in energy density, offering common capacities such as 2200mAh, 2600mAh, and 3200mAh. For example, the Samsung ICR18650-26F provides a 2600mAh capacity and performs reliably under medium loads.

    However, it isn’t suitable for high-drain devices. The typical maximum continuous discharge current is around 2C (4–6A), and the chemistry is sensitive to overcharging and over-discharging. For safety, users should always pair the cell with a Protection Circuit Board (PCB).

    Comparison of 2200mAh vs 3200mAh ICR18650 Capacity

    Typical Applications of ICR18650 Batteries

    Thanks to their large capacity and low cost, ICR18650 batteries work well in:

    • LED flashlights
    • Small household electronics and toys
    • Battery packs with BMS integration
    • Low-power portable medical devices

    However, avoid using them in power tools, e-scooters, or drones, where high discharge current can lead to overheating and safety risks.

    : Shows how the ICR18650 battery fits into a handheld flashlight to deliver stable, long-lasting illumination

    Pros and Cons of ICR18650 Batteries

    Advantages:

    • High energy density for longer runtime
    • Lower cost compared to other lithium chemistries
    • Industry-standard size, easy to replace and assemble

    Disadvantages:

    • Lower safety rating, not suitable for high-heat environments
    • Not designed for high-current discharges
    • Prone to thermal runaway if overcharged or short-circuited; always use with a protection board
    ICR18650 With vs Without Protection Circuit

    ICR18650 vs Other 18650 Battery Types

    TypeChemistryEnergy DensitySafetyDischarge RateTypical Applications
    ICRLiCoO₂★★★★★★Portable devices, low-drain gadgets
    IMRLiMn₂O₄★★★★★★★★★★Power tools, drones
    INRLi(NiCoMn)O₂★★★★★★★★★★★E-scooters, power batteries
    LiFePO₄LiFePO₄★★★★★★★★★★Energy storage, medical, EVs

    Safety Tips for Using ICR18650 Batteries

    To ensure safe use of ICR18650 batteries, follow these best practices:

    • Always use a protection circuit to prevent overcharging and over-discharging
    • Never short-circuit, puncture, or disassemble the battery
    • Keep the battery away from heat or direct sunlight
    • Check regularly for swelling or leakage
    • Store in a cool, dry place with voltage between 3.6V and 3.8V

    Is ICR18650 the Right Choice for Your Application?

    If your product demands high capacity but low current, such as LED flashlights or compact electronics, the ICR18650 offers a cost-effective and practical solution.

    However, if you prioritize greater safety or high discharge performance, you should consider alternatives like INR, IMR, or LiFePO₄.
    Choosing the right battery type not only affects product performance but also plays a vital role in ensuring user safety and system stability.

  • Understanding 7.4V 18650 Battery Pack Capacities: Selection Guide for OEM Buyers

    Understanding 7.4V 18650 Battery Pack Capacities: Selection Guide for OEM Buyers

    Why 7.4V 18650 Battery Packs Matter

    OEM manufacturers and system integrators rely heavily on 7.4V lithium battery packs built from 18650 cells due to their balance of power, stability, and compact size. But when it comes to selecting the right battery, capacity plays a central role in determining performance and runtime.

    This article walks you through common 7.4V 18650 battery capacities and helps you choose the most suitable configuration based on your application requirements.

    Common 7.4V 18650 Battery Capacities

    A 7.4V lithium battery pack is typically configured as 2S (2 cells in series), with one or more cells in parallel (P) to increase capacity. Below are some of the most common 2S configurations:

    ConfigurationCapacity (Typical)Notes
    2S1P (1 cell per series)2000mAh – 2600mAhLightweight, compact
    2S1P with high-capacity cells3000mAh – 3500mAhHigher runtime, same size
    2S2P4000mAh – 7000mAhDoubled capacity, slightly larger
    Custom 2S3P or more8000mAh+For high-drain or long-runtime devices

    Which Capacity Fits Your Application?

    Here’s a breakdown of what each capacity range is best suited for:

    2000mAh–2600mAh: Compact Electronics & Wearables

    • Ideal for lightweight, portable devices
    • Examples: handheld medical tools, GPS trackers, LED lighting
    • Benefits: small size, low cost, easy integration

    3000mAh–3500mAh: Drones & Medium-Power Tools

    • Offers more power without increasing battery size
    • Examples: camera drones, industrial sensors, e-scooter accessories
    • Benefits: extended operation, compact footprint

    4000mAh–7000mAh (2S2P): High-Drain Equipment

    • Perfect for equipment requiring stable, continuous power
    • Examples: surveying drones, industrial robotics, wireless POS terminals
    • Benefits: increased endurance, excellent heat control

    7000mAh and above: Customized Heavy-Duty Applications

    • For OEM projects requiring long runtimes or high peak loads
    • Examples: agriculture UAVs, mobile workstations, medical carts
    • Benefits: tailored design, optimized cell balancing, enhanced BMS options

    How to Choose the Right 7.4V Battery Configuration

    When selecting a 7.4V 18650 lithium battery pack, consider the following:

    • Device voltage requirements: Is 7.4V nominal voltage appropriate?
    • Peak and continuous current: Match capacity to discharge rate.
    • Battery size constraints: Will a 2S2P or 2S3P pack fit in your device?
    • Runtime needs: Longer missions or intermittent use?
    • Certification & safety needs: UN38.3, MSDS, UL, IEC62133?

    Choosing the right 7.4V 18650 battery pack capacity is a balance between power demand, size, and runtime expectations. Whether you’re building smart electronics or industrial drones, understanding your device’s real needs will help you select the most cost-effective and high-performance battery solution.

    If you’re OEM buyer looking for custom 7.4V lithium battery packs, our team can design battery solutions tailored to your project—from 2000mAh to 10,000mAh and beyond.

    Need Help Choosing Battery?

    Contact us for professional battery pack recommendations, OEM customization, or bulk ordering inquiries. We offer complete technical support and international shipping.

  • Complete FAQ for 18650 Li-ion Battery Selection & Safety

    Complete FAQ for 18650 Li-ion Battery Selection & Safety

    What is a 18650 Battery?

    A 18650 battery is a cylindrical rechargeable lithium-ion cell, named after its size: 18mm in diameter and 65mm in length. It’s widely used in laptops, power tools, flashlights, vapes, and energy storage systems. Most 18650 cells use lithium-ion chemistries such as NMC (Nickel Manganese Cobalt) or LCO (Lithium Cobalt Oxide).

    2. What Are the Common Capacities and Discharge Ratings?

    • Capacity range: 1200mAh to 3500mAh
    • Continuous discharge current: Typically 10A, 15A, 20A, or 30A
    • High-drain applications (e.g., power tools or e-bikes) require high-rate cells

    Always match your device’s current draw with the cell’s safe discharge rate.

    3. How Should I Charge a 18650 Battery?

    Use a dedicated lithium-ion battery charger that supports 4.2V cutoff voltage and CC/CV (Constant Current / Constant Voltage) mode. Avoid overcharging and do not use cheap or non-certified chargers. Charging improperly is one of the most common safety hazards.

    4. Are 18650 Batteries Safe? Can They Explode?

    When used correctly, 18650 batteries are very safe. However, improper handling can cause fire or explosion. Risk factors include:

    • Using unprotected batteries without external circuitry
    • Incorrect series or parallel wiring
    • Puncturing or crushing the battery
    • Charging with incompatible equipment

    Safety tips: Choose reputable brands, use protected cells, and always pair with the correct charger.

    5. How Do I Store and Transport 18650 Batteries Safely?

    • Storage temperature: 5°C to 25°C (dry, cool place)
    • Charge level: Store at around 50% charge
    • Use plastic cases or fireproof battery bags to avoid metal contact and prevent short circuits

    6. What Is the Average Lifespan of a 18650 Battery?

    Most 18650 cells last 300 to 1000 charge cycles, depending on usage and quality. You can extend lifespan by:

    • Avoiding deep discharge and overcharging
    • Charging with proper current levels
    • Operating in moderate temperature environments (ideally around 25°C)

    Conclusion

    This FAQ provides a comprehensive overview of 18650 battery selection, usage, safety, charging, and storage. Whether you’re a buyer, technician, or project engineer, understanding these key points ensures better performance and long-term reliability of your lithium battery systems.